Bike project 2012 from Hell!

I've heard of the book "Zen and the art of motorcycle maintenance". Until recently I never bothered to do the search on Google of what it actually was. I imagined it was about being Zen when actually doing motorbike repair. Turns out I know as much about that book as I do about motorcycle insurance!

If my original understanding was true that the book was about being Zen when working on a bike, I could say that I've hit a massive wall. Talk about the Universe turning on its ass to tell you, you are waisting your time!

In the beginning the idea was to get a decent City bike together in order to have a ride to take me around town during my first vacation week in May. I needed something to carry my photo gear, my new found passion. As some of you know, it was going pretty well until this happened:

Don't let the image fool you, the streets are not ablaze every night, in fact this was a rare occasion and I was lucky to be at the right place, at the right time.

Daily protest in Montreal, my hometown, that started out for student tuition hikes and then rallied the rest of the population against a corrupt government. When you dream of someday being a photojournalist and this type of thing is right at your doorstep, you just have to be there.

The one thing that is present every night is the no quarters given to media people from the Police on the streets. A camera is not a get out of jail or all access pass. This factor is important because when people get arrested, that's a risk present every evening, when they have a bike, it just gets tossed in a pile by Police on the side of the street. The owner is lucky if the bike is still there when released 10 hours later.

Carrying a bike also slows you down and that's not a good thing when riot geared cops are running around. Walking and the subway in this case is the best way to get around town. So that kinda killed the motivation behind the project.

Whenever I actually had time to work on the bike, tools magically vanished, parts disappeared and things that usually mesh together started to get out of whack and refused to work in unison. I mean fenders are pretty straight forward and on this set up I might have to go with a full homebuilt custom job. But the cherry on the sunday is the rear tire.

After finishing the paint and installing the fork, I decided to put on the wheels and tires in order to see how this was coming along. Slapped my white Fat Franks on the rims, pumped the air up and installed the wheels on the bike. BOOM! That's what happened 30 minutes later while the damn thing was on the work rack in the Sun. Left it like that until I worked on the bike the following week. Check the tube, found a hole that indicated shavings on the inside of the rim. Fixed the rim, changed the tube, put in some air with 10 psi of loose just in case.

That was in the morning, in the late afternoon...POOF! AGAIN! Took it apart again, looked like I didn't do a proper job on the rim, fixed it, changed the tube, pumped it, left 10 psi loose and parked it. Guess what I found when I went back to work on it a week later? You guessed it, the rear tire flat as a pancake. So I just closed the door to the shed and decided to give it a rest.

The project is not dead. At some point in time the feel for it will come back and you will be the first ones to hear about it. This is not the first project I've tackled that came to a screeching halt before the finish and it won't be the last. Funny thing is when I do get back to it, it might get done in a day or two. Hey, a guy can dream right?


Don't forget to check out the how-to articles.

Ride safe and free.

Gerry :)

Man tries to steal a bicycle from a cop in Montreal

Warning, some sarcasm ahead!

So here in Montreal for over 110 days, people have been protesting in the streets every evening. It all started with the students protesting tuition hikes and then the Provincial Government passed a Law to limit the right to protest and it became a whole new ball game. There's a lot more to it but it's basically that in a nutshell.

Which brings us to this incident last May 20th in Émilie-Gamelin Park where a police officer and a citizen were having a verbal exchange, content of which is unknown. Unfortunately it turned physical and the man ended up unconscious, in tie wraps and finally transported to hospital where he woke up the next day. He was promptly charged with attempting to steal the police officer's bike, a criminal charge.

The man is Sebastien Tranchard, a teacher and a physicist. Even though he has enough brains to become a physicist, it seems that the Montreal Police thinks he was dumb enough to try and steal a bike from an armed cop with 20 of his colleagues around and hundreds of witnesses, some of which had cameras.

I invite you to watch the video and draw your own conclusions.




Gerry

Chicago PD on Cycling in the City.

I heard that Chicago was making leapts and bounds in regards to bike lanes and making the roads more accessible to cyclists but I had no idea that it went this far.

The Chicago Police Department has put together a very well done video promoting not only bike safety but motorist safety as well and they seem to take bikes very seriously. Here's hoping that this becomes the case everywhere.


Don't forget to check out the how-to articles.
Until next time, ride safe and free.

Gerry :)

City Bike Build, the semi-gloss black paint coat

The stars finally lined up. The weather was nice, temperature was not of the arctic variety, the winds were not of biblical proportions and I wasn't being attacked by a virus, time to get back to building a bike!

Rack, fenders and rigid fork have been installed

Since the primer had ample time to dry I wasn't too worried about scuffing it. The final coat of semi-gloss black was another thing however. Since time is getting shorter by the day for this build, I need to get in gear and waiting days for paint to dry is not an option.

Always check for clearance of fenders and brackets prior to paint.

The next best thing is to attach the most parts I can and than shoot everything right there on the bike. This doesn't make for a very good or durable paint job but since I'm using semi-gloss black it's really not a real problem. Touch ups are a breeze and paint is cheap, time isn't.

After the first coats have been applied. Kinda looks like Batman's bike!

So I pulled out a pair of plastic fenders I had lying around. These are perfect because they are light. I'm building a fully dressed bike and weight can go up real fast if you don't watch it. Next was a nice Aluminum rack, light weight and sturdy. Since I don't want to mess around with any of this after paint, it was important to get the proper nuts, bolts, lock washers and brackets right off the bat.

After painting, bake it in the Sun. Every little bit helps.

Nuts and bolts were the hard part. I'm sure you're wondering why. Turns out that my filing system for spare parts is not the best. I just take a bucket, box or toolbox and fill it until it's full. Then I fill another one. Every time I end up doing a build I am reminded that my system has a serious issue when it comes to small parts. They always end up at the bottom. After covering my shop floor with three buckets I found my small nuts and bolts and realized I was running low on these.  The washers were not a problem, the nice people who made the box I bought had them all filed in separate compartments by size. I also have a bucket full of brackets somewhere but of course, it was nowhere to be found.

The rack will be carrying my camera gear so it has to be sturdy. This baby ain't going nowhere!

I did the next best thing, I built a set of brackets to hold that rack to the frame. I made them using a roll of punched sheet-metal strip used by plumbers and a pair of snips. If you ever want to play with any kind of sheet metal, you need a pair of snips. They are the scissors for sheet steel and aluminum.

This is what I used to make the brackets for the rack.

After everything was installed nice and sturdy, I took the bike outside and applied the Krylon semi-gloss black. Multiple light coats were done in two applications with about an hour between them. The frame is now drying off and I might be able to pursue this build within a week weather permitting. So far it's not looking good but you never know.

Don't forget to check out the how-to articles. 

 Until next time, ride safe and free.

Gerry :)

City Bike Build, applying the primer.

Well since I'm working outdoors and the Montreal weather hasn't been the warmest lately, shooting paint has been put on hold until yesterday. I managed to lay the primer on between 2 gusts of wind and still got some over-spray in my glasses.

I found a place to hang the frame and as you can see from the images, it wasn't a pretty place! My number one concern was not to get any paint fly off on the finish of my car or the neighbor's house while still being able to have good access to the frame for the paint application.

Not a pretty paint booth but it works.

Since the surface to prime was already sanded and clean, see previous post, I was ready to shoot. The first thing you apply the paint to is underneath the frame and all those hard to get places. The top and sides always get ample coverage, it's always the bottom and those little nooks and crannies that get ignored in the process. So good coverage there when you start is a pretty good guaranty that you won't miss anything.

Start priming underneath and in those hard to reach places first.

Next you shoot the rest of the frame and make sure you have covered the entire frame. In this case it's pretty easy for me since I'm using a black Krylon Rust Tough primer on a red surface. Missed areas pop out pretty quick. Lay the paint in many thin coats, this will greatly reduce any drips. If you have drips that show up on your paint job, you're pretty much screwed at this point. Don't add more paint to the area, this will make it worst. Wait for the entire frame to dry, sand the spot in question and re-shoot the spot.

Frame fully covered in primer.

Talking about drying, you should wait at least 24 hours before shooting over with the finishing coats on the primer. Spray paint works this way, the color pigments are carried to the surface with thinners and you also have some propellant gases in the mixture to get all this stuff out of the can. It takes some time for all those chemicals to evaporate from the surface. Adding more to the mix by shooting another coat of paint over this doesn't help matters.

Direct sunlight will help the drying process and make any mistake pop out like Pee Wee Herman at a Board meeting!

One of the best ways to dry paint and stabilize this chemical cocktail is to expose your work in the Sun. I was lucky yesterday with bright sunshine and I was able to hang the frame in the sunlight for the afternoon. Despite this, I can still smell the evaporating thinners from the paint job this morning in my shop. I'll probaly wait another 24 hours to shoot the finish coat. Direct sunlight also has the advantage of making any spot you missed pop out instantly. It's nature's way of slapping you with a "You missed a spot".

Parts gathered so far.

I've started gathering some parts from my parts bin and other bikes that I have that are on ice for the time being. I hope to keep cost down by using what I have.

That's it for now.

Don't forget to check out the how-to articles. 

Until next time, ride safe and free.

Gerry :)